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Small series using vacuum casting

The processMaterialsMaterial properties




The process

Using Vacuum Casting it is possible to produce a small series of copies from a master pattern. This technology is very interesting if you need prototypes at short term to be used in functional tests or to serve as visual models. Vacuum casting can be an economic interesting production technique even when a small amount of products is required. The required master pattern can be produced using FDM or Stereolithography.

The master pattern will be finished according to the desired finishing level. Subsequently this pattern can be used to produce the silicone mould necessary for vacuum casting.
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Materials

Using a silicone mould it is possible to cast many copies of a product in polyurethane. There are several types of polyurethane resins available with mechanical properties varying from rubber-like to very hard and strong. Filled (glass or carbon) materials are also available. Therefore it is possible for you to select a material, which simulates the properties of the material of your injection molding products for instance. The resins we use are also available in different colors.


A casting is an exact and accurate copy of the master pattern with the required mechanical properties. The quantity of castings possible with one mould is dependent of the product geometry and the used resin. Generally we guarantee a lifetime of 20 castings for each mould, however it is possible to achieve more, depending on the product geometry and type of resin.
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Material properties

TypeNameColor*E-modulus (MPa)DensityElongation at break(%)Tg (°C)Application
PU RigidPX 223 HTBlack23001.1211>120ABS (high
temp. resistant)
PU RigidPX 520Transparent22001.103475PMMA utilities
PU RigidPX 226White25001.1015>105ABS, PA6
utilities
PU RigidPX 245White45001.20395PC (glass fiber filled)
PA6 (glass fiber filled)
utilities
 
TypeNameColor*E-modulus (MPa)DensityElongation at break(%)Tg (°C)Application
PU Semi rigidPX 100White15001.062075PE, PP utilities
PU Semi rigidPX 212Translucent12001.152590PP utilities
PU Semi rigidPX 216White15001.062085HIPS utilities
PU Semi rigidPX 514Transparent15001.062070PMMA utilities
 
TypeNameColor*E-modulus (MPa)DensityHardness (Shore)Tg (°C)Application
PU FlexiblePX 774Black-1.1075A-Rubber utilities
PU FlexiblePX 761Orange-1.0260A-Rubber utilities
 
TypeNameColor*E-modulus (MPa)DensityHardness (Shore)Tg (°C)Application
SiliconeESSIL 244Translucent50 0001.1040A-Moulds for
vacuum casting
* This is the standard color. It is possible to create many color variations using pigments.

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